Rolling Mills / Structural Steels

metal erp Industries Rolling Mills / Structural Steels

Rolling Mills / Structural Steels

Welcome to our specialized ERP software solution crafted specifically for rolling mill companies producing high-quality products such as TMT bars (FE 415/450/500/550), structural steel (girders, channels, angles), and various shapes including rounds, flats, and hex bars. Our comprehensive ERP system is designed to optimize and streamline your critical operations, including melting, rolling, cutting, and testing. With features such as real-time production monitoring, effective inventory management, and quality control tracking, our software ensures that your manufacturing processes run smoothly and efficiently. The robust analytics capabilities allow for precise performance measurement, enabling you to identify and address potential bottlenecks in production. Additionally, our ERP solution supports compliance with industry standards, ensuring that your products consistently meet regulatory requirements and customer expectations. Whether you are managing multiple production lines or coordinating complex order fulfillment, our software provides the tools you need to enhance productivity, reduce lead times, and improve overall product quality. Transform your rolling mill operations today with our dedicated ERP software, tailored to drive innovation and growth in your business.

Implementing ERP (Enterprise Resource Planning) software tailored for the rolling mill industry, especially for manufacturing TMT bars (FE 415/450/500/550), structural steel components (girders, channels, angles), and other products like rounds, flats, and hex bars, offers a multitude of benefits. The specific features you mentioned, including heat-wise inventory management, lot making, cutting of raw materials (RM) for charging, stock management at various facilities, weighbridge integrations, and more, provide comprehensive solutions that enhance operational efficiency. Here are the key benefits:

1

Heat-Wise Inventory Management

Enhanced Traceability: Track each batch of raw materials through their heat numbers, ensuring that you can easily trace the origin and quality of materials used in production.
Improved Compliance: Meet regulatory and quality assurance standards by maintaining detailed records of each heat’s properties, enabling swift identification in case of quality issues.
2

Lot Making & Cutting of Raw Materials for Charging

Efficient Production Scheduling: Streamline the process of lot making and cutting raw materials, helping to ensure that the right materials are available at the right time for charging into the mill.
Improved Yield Calculation: Optimize yield through precise cutting and lot management, reducing waste and maximizing material utilization.
3

Stock Management at Raw Material Stock Yard

Real-Time Inventory Visibility: Monitor raw material stock levels in real time, allowing for better planning and reducing the risk of stockouts or overstocking.
Efficient Stock Movement: Manage the movement of materials from the stock yard to production areas seamlessly, ensuring continuous production flow.
4

Management of Crusher, Feeder, Discharge, and Bagging Areas

Optimized Processing Operations: Centralize management of materials across various processing areas (crusher, feeder, discharge, and bagging) to enhance coordination and efficiency.
Inventory Control: Track material flow and stock levels at each stage of the processing cycle, facilitating better decision-making and resource allocation.
5

Weighbridge Integrations

Accurate Weight Measurement: Integrate weighbridge data directly into the ERP system to ensure accurate measurement of incoming raw materials and outgoing finished products.
Improved Reporting: Generate comprehensive reports focused on material weights, enabling better financial and inventory management.
6

Quality Lab Management

Quality Assurance: Manage quality testing processes effectively by collecting and analyzing test results linked to specific batches or heats, ensuring compliance with industry standards.
Data-Driven Decision Making: Access historical quality data quickly to understand trends, improve processes, and enhance product quality.
7

Smart Procurement Management

Supplier Collaboration: Enhance supplier relationship management by integrating data on lead times, costs, and materials directly into purchasing processes.
Demand Forecasting: Use historical usage data to forecast demand for raw materials accurately, facilitating smarter procurement decisions and better inventory management.
Automated Ordering: Set up automated alerts for raw material reordering based on inventory levels and production schedules.
8

Labor & Machine Efficiency Management

Workforce Scheduling: Optimize labor allocation according to production demands, skill levels, and machine availability to enhance efficiency and reduce labor costs.
Machine Performance Monitoring: Track machine utilization rates, downtime, and maintenance schedules to minimize idle time and extend the operational lifespan of equipment.
Performance Analytics: Generate reports on both labor and machine efficiencies to identify areas for improvement and implement best practices.

MetalERP by DataNote: A Specialized ERP for Tube Mills

Welcome to the future of *metal manufacturing* with *MetalERP by DataNote, the leading **cloud-based ERP software* tailored for *steel tube mills, **seamless tube producers, and **welded pipe facilities*. Streamline your operations with our specialized tool:

Efficient Order Management

Quickly process orders from intake to shipping with an interface designed for minimal clicks and maximum efficiency. MetalERP by DataNote is optimized for structural steel production efficiency, ensuring your facility operates at peak performance.

Diverse Structural Steel Production

Whether you specialize in steel beams, columns, channels, or angles, our software supports all types of structural steel operations. Produce a wide array of products like H-beams, I-beams, and steel plates with pre-set configurations for common production scenarios such as cutting, welding, and assembly.

Precision Inventory Control

Our inventory management system allows for detailed searches by steel grade, shape, length, width, and thickness. This ensures your inventory management is both quick and accurate, reducing waste and speeding up fulfillment.

Integrated Quality Management

Gain access to critical quality data like heat and chemistry analysis directly from our stock interface. Monitor and record mechanical test results during production, ensuring every structural steel component meets your stringent quality standards.

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Full Traceability: Tag products for comprehensive tracking from raw materials to finished structural steel components.

Advanced Stock Search: Flexibly search by grade, shape, width, length, or even remnants (drops) alongside standard stock.

Length Designations: Manage beams, columns, and plates as fixed, mill, or random lengths.

Finish Tracking: Keep tabs on various steel finishes like galvanized, painted, or blasted surfaces.

Component Control: Manage individual structural components on a per-piece basis.

Inventory Replenishment: Utilize tools for efficient stock replenishment.

Specification Search: Search by industry specs such as ASTM, AISC, etc.

Condition & Quality Management: Track conditions, holds, and quality codes.

Substitute Products: View and select alternative products when necessary.

Wild Card Entries: Use wild cards for grade and finish codes for broader searches.

Test Certificates: Access mill test certificates directly within the system.

Quote & Order Entry: Fast, real-time inventory and pricing access for quotes and orders.

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Full Traceability: Tag products for comprehensive tracking from raw materials to finished structural steel components.

Advanced Stock Search: Flexibly search by grade, shape, width, length, or even remnants (drops) alongside standard stock.

Length Designations: Manage beams, columns, and plates as fixed, mill, or random lengths.

Finish Tracking: Keep tabs on various steel finishes like galvanized, painted, or blasted surfaces.

Component Control: Manage individual structural components on a per-piece basis.

Inventory Replenishment: Utilize tools for efficient stock replenishment.

Specification Search: Search by industry specs such as ASTM, AISC, etc.

Condition & Quality Management: Track conditions, holds, and quality codes.

Substitute Products: View and select alternative products when necessary.

Wild Card Entries: Use wild cards for grade and finish codes for broader searches.

Test Certificates: Access mill test certificates directly within the system.

Quote & Order Entry: Fast, real-time inventory and pricing access for quotes and orders.

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Costing: Implement value-add costing for fabrication processes.

Scheduling: Advanced production scheduling with multi-step processing capabilities.

Multi-Plant Item Routing: Route items across different warehouses for various production stages.

Outside Processing: Include external processing steps like galvanizing or painting in production routes.

Planning: Group multiple orders into one production job for efficiency.

Plate & Beam Management: Add and manage steel plates or beams as they are prepared for fabrication.

Bundle Calculation: Calculate the number of bundles from a production run.

Bundle Combination: Merge production from multiple batches into one bundle.

Custom Bundling: Handle standard, customer-specific, or order-specific bundle sizes.

Heat/Lot Control: Track heat/lot for test entry.

Time Tracking: Record run, setup, and downtime on mobile devices.

Quality & Testing: Post-production quality checks with test certificates including mechanical test results.

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Testing: Produce test samples for mechanical testing, with frequency based on customer, grade, size, or thickness.

Validation: Validate test results against industry standards.

Shipment Control: Only ship approved bundles if desired.

Outside Processing: Include external processing steps like galvanizing or painting in production routes.

Certificates: Combine original mill chemistry with new test results in certificates.

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Transport Lineup: Produce test samples for mechanical testing, with frequency based on customer, grade, size, or thickness.

Capacity & Routing: Check available capacity and route details.

Loading Lists: Generate lists for efficient truck loading of structural steel components.

Documentation: Print Packing Lists or Bills of Lading.

Stop Sequencing: Optimize delivery stop sequences.

Certificates Distribution: Auto-print or email mill or company certificates.

Multi-Pickup Planning: Plan loads from multiple warehouse points.

Staging & Live Loading: Stage finished goods or load directly onto trucks.

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