Coils & Sheets

metal erp Industries Coils & Sheets

Coils & Sheets

Discover our advanced ERP software solution specifically designed for steel coil processing companies engaged in operations such as hot and cold rolling, leveling, coating, cut to length and slitting. Our ERP system provides a robust platform that integrates all aspects of your manufacturing processes, enabling you to optimize production efficiency and improve quality control. With features like real-time inventory management, scheduling, and workflow automation, our software streamlines operations from the initial roll to the final cut. Benefit from comprehensive data analytics and reporting tools that provide insights into performance metrics, helping you make informed decisions that enhance productivity and reduce waste. Our platform also supports compliance with industry standards, ensuring that your processes meet regulatory requirements while maintaining a high level of customer satisfaction. Enhance your competitiveness in the steel coil processing market with our specialized ERP software, designed to meet the unique needs of your operations and drive your business growth. Transform your manufacturing processes today and achieve unparalleled efficiency and reliability with our dedicated ERP solution.

Implementing ERP (Enterprise Resource Planning) software in the steel coil processing industry provides significant advantages by enhancing operational efficiency, improving quality control, and optimizing resource management. Below are the key benefits associated with the features you specified, particularly focusing on parent-child coil numbering, inventory management, traceability, costing, and machine/operator management.

1

Parent-Child Coil Numbering

Enhanced Traceability: The parent-child numbering system allows for straightforward tracking of raw materials and their transformed outputs, ensuring that all processed coils can be easily linked back to their original materials.
Efficient Inventory Management: Simplifies inventory control by clearly categorizing products based on their manufacturing lineage, enhancing the ability to manage and maintain stock levels.
2

Item with Various Attributes & Specifications

Detailed Product Information: Capture and manage various attributes and specifications for each item, enabling tailored production processes and ensuring compliance with customer requirements.
Custom Configuration: Easily accommodate customer-specific requests for different sizes, grades, or properties, improving overall customer satisfaction and reducing the likelihood of errors.
3

Heat-Wise Inventory with Size, Lot & Godown Control

Precise Inventory Management: Track inventory based on specific heats, sizes, and lots, allowing for better stock management and reducing material wastage.
Efficient Storage Management: Manage storage locations (godowns) efficiently, ensuring that materials are readily accessible and reducing the time spent on inventory retrieval.
4

Test Certificate Generation on Lot/Batch Wise

Quality Assurance: Automate the generation of test certificates for each lot or batch, ensuring that the quality of products is documented and meets regulatory requirements and customer expectations.
Documentation Efficiency: Reduce manual effort in creating test certificates, allowing for quicker responses to customer requests and compliance audits.
5

Traceability of Finished Goods (FG) Coil to Input Raw Material (RM) Coil and Its Test Certificates

Complete Process Transparency: Maintain end-to-end traceability from the finished product directly back to the input raw materials and their associated test certificates, facilitating quality control and regulatory compliance.
Improved Recall Management: In case of quality issues, quickly identify affected batches and take corrective actions, ensuring minimal disruption to operations.
6

Weighbridge & Quality Lab Management

Accurate Inventory Control: Integrate weighbridge data to ensure accurate tracking of raw materials entering and finished products exiting, improving inventory accuracy.
Quality Lab Integration: Streamline quality assurance processes by connecting lab results directly to production batches, ensuring consistent quality monitoring throughout manufacturing.
7

Machine & Operator Management

Resource Optimization: Trackmachine performance and operator efficiency, enabling better workforce allocation and machine utilization.
Performance Monitoring: Evaluate productivity metrics on a per-machine and per-operator basis to identify areas for training, process improvements, or equipment upgrades.
8

Per Tonne Costing Based on Raw Material, Consumables, Fuel, and Electricity

Comprehensive Cost Analysis: Implement a detailed costing model that considers all factors associated with production, enabling accurate calculation of per-tonne costs.
Informed Decision Making: Use costing insights to assess profitability, refine pricing strategies, and make informed operational decisions to enhance financial performance.
9

Additional benefits

Integrated System: Facilitate seamless integration across various functions such as sales, production, finance, and inventory management, enhancing collaboration and data sharing within the organization.
Enhanced Data Accessibility: Provide stakeholders with real-time access to critical data for improved decision-making and responsive management.
Improved Customer Satisfaction: Optimize order fulfillment processes and quality management, leading to enhanced customer satisfaction and loyalty.

MetalERP by DataNote: A Specialized ERP for Tube Mills

Welcome to the future of *metal manufacturing* with *MetalERP by DataNote, the leading **cloud-based ERP software* tailored for *steel tube mills, **seamless tube producers, and **welded pipe facilities*. Streamline your operations with our specialized tool:

Efficient Order Management

Quickly process orders from intake to shipping with an interface designed for minimal clicks and maximum efficiency. MetalERP by DataNote is optimized for coil processing efficiency, ensuring your facility operates at peak performance.

Diverse Coil Processing

Whether you specialize in hot-rolled coils, cold-rolled coils, or galvanized coils, our software supports all types of processing lines. Handle a wide range of products like steel sheets, strips, and blanks with pre-set configurations for common production scenarios such as slitting and leveling.

Precision Inventory Control

Our inventory management system allows for detailed searches by coil grade, width, thickness, weight, thickness, weight, and coating type. This ensures your inventory management is both quick and accurate, reducing waste and speeding up fulfillment.

Integrated Quality Management

Gain access to critical quality data like material certification and surface inspection results directly from our stock interface. Monitor and record tensile strength and elongation test results during processing, ensuring every coil meets your stringent quality standards.

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Advanced Product Tracking: Manage your inventory by tag, heat, and location for steel coils, sheets, and sections.

Dynamic Inventory Handling: Efficiently track slab inventory with adjustable thickness, width, and length, and billet inventory with flexible cross-section and length options.

Smart Search Capabilities: Quickly find stock by grade, finish gauge (thickness), width, and length to optimize inventory use.

Quality Assurance: Maintain detailed records of chemistry, mechanical properties, and specifications (e.g., ASTM, ASME) for every inventory item.

Traceability: Full-cycle tag tracing from parent to child, with each tag retaining a detailed audit trail of its process history.

Control Measures: Easily place materials on hold to prevent unintended production or shipment.

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Customer Part Management: Set up and manage repetitive customer parts efficiently.

JIT Inventory Visibility: Sales teams can view just-in-time finished goods inventory prepared specifically for customer orders.

Order Transparency: Access a clear list of customer parts and check which finished goods are ready for shipment.

Flexible Pricing Options: Sell sheets based on actual, theoretical minimum, or nominal weight to meet diverse customer needs.

Order Tracking: Monitor order status at every stage—scheduled, in-process, or completed.

Efficiency Tools: Duplicate quotes or orders quickly and handle multi-currency pricing with ease.

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Cost Management: Implement value-add costing for accurate financial tracking.

Multi-Step Processing: Manage complex processes like rolling, annealing, and slitting with ease.

Real-Time Insights: Utilize online tools for planning, scheduling, and recording production activities.

Specialized Layouts: Optimize layouts for metal and steel slitting, cut-to-length, and shearing at weigh stations.

Automation and Accuracy: Use barcoded production labels, multiple banding/packaging modes via shop-floor tablets, and integrate electronic scales for precise measurements.

Custom Packaging: Package one or more slit coils under a single tag and record actual coil lengths based on specific customer requirements.

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Testing: Process coils & sheets for mechanical testing, with frequency based on customer, grade, width, or length.

Validation: Validate test results against industry standards.

Shipment Control: Only ship approved bundles if desired.

Certificates: Combine original mill chemistry with new test results in certificates.

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Delivery Planning: View all planned delivery loads by date and time with our transport lineup feature.

Capacity and Routing: Shipping staff can assess available capacity and route details for effective load planning.

Documentation Made Easy: Only ship approved bundles if desired.

Route Optimization: Sequence delivery stops for maximum efficiency.

Certification Automation : Automatically print or email copies of original mill certificates or company certificates.

Flexible Loading Options: Plan loads from multiple warehouse pick-up points and stage or live-load finished goods onto trucks.

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